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THE EFFICIENT ROCKSHIELD

ROCKARMOUR IS THE LATEST OFFERING IN  ROCKSHIELD TECHNOLOGY FOR PIPELINE PROTECTION.

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PROTECTION EFFICIENCY

ROCKARMOUR PRO – EXCELLING IN PIPELINE PROTECTION AND IMPACT RESISTANCE.

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ROCKARMOUR™ PRO is made of a perforated low-density polyethylene liner. It composes of a multilayer polyethylene liner that is perforated on 1” centers. 

 

It  protects coated pipe from damage from stones during backfill operations, and it allows cathodic protection current to flow protecting the pipe from corrosion.

 

RockArmour Pro
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  • COST EFFECTIVE

  • INCREASED FOOTAGE

  • NO LIMITATION ON INSTALLATION METHOD*

  • EASY INSTALLATION - NO TAPE REQUIRED

  • MANUFACTURER-ATTACHED PIPE-TIES SPEED UP INSTALLATION

  • DOES NOT INHIBIT CATHODIC PROTECTION

* Side or top, regardless of pipe diameter.

No On-Site Cutting

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Online Support

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INSTALLATION EFFICIENCY

NO TAPE REQUIRED

ROCKARMOUR™ PRO for pipe diameters ≥ 24” comes in lengths up to 340 feet and with enough material to overlap approximately 6” on the bottom with a “cigarette” style wrap around the pipe. The width of each roll varies according to the pipeline’s diameter, eliminating the need to cut on site. 

EASY INSTALLATION

ROCKARMOUR™ PRO has definite cost efficiency advantages in comparison with other products. For pipe diameters ≥ 24”, rolls are placed on a special telescoping spreader bar designed to allow the rock shield to be easily applied directly over the pipe with on-site construction equipment, minimizing handling time and job site labor.

SAVE ON LABOR COSTS

With ROCKARMOUR™ PRO contractors may save as much as 75% in labor costs and maintain or exceed the run rate required to stay ahead in the field, giving you more miles for less.

PIPE

DIAMETER (in)

SURFACES SQ. FT. / ROLL LENGTH

ROLL WIDTH

(in)

30 ft

40 ft

50 ft

PIPE

DIAMETER (in)

SURFACES SQ. FT. / ROLL LENGTH

340 ft

ROLL WIDTH

(in)

8

10

12

18

20

31

38

44

63

70

78

95

110

158

175

103

127

147

210

233

158

183

263

292

129

24

26

30

36

42

48

85

91

103

122

139

157

2408

2578

2918

3457

3938

4448

ROCKARMOUR™ PRO for pipes ≤ 20” diameters, come in standard shorter lengths of 30 ft., 40 ft., and 50 ft. 
Custom lengths and widths are available upon request

INSTALLATION METHOD

LONGITUDINAL WRAPPING

ROCKARMOUR™ PRO is installed longitudinally around the pipe and it is secured by means of ties.

It is manufactured in roll lengths and widths to meet your project needs.

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Pipe Diameter ≤ 20 inches: Rolls are typically 30 - 50 ft. in length but custom lengths can be delivered on request.

INSTALLATION FOR

PIPE WIDTH ≤ 20"

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  1. Place roll of ROCKARMOUR™ PRO on to top of pipe. 

  2. Unroll the ROCKARMOUR™ PRO parallel onto the pipe.

  3. Wrap the ROCKARMOUR™ PRO around the pipe over lapping the edges.

  4. Begin inserting connector heads on the support ties. 

  5. Position the ties on top of the pipe and begin tightening the ROCKARMOUR™ PRO onto the pipe.

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Pipe Diameter ≥ 24 inches: Rolls are typically 340 ft. in length but custom lengths can be delivered on request. These longer rolls are installed using a special assembly that allows the roll to be installed on the center of the roll.  This results in a reduced labor process and faster installation.

INSTALLATION FOR

PIPE WIDTH ≥ 24"

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  1. Place roll of ROCKARMOUR™ PRO on to roll assembly to prepare for installation. 

  2. Unroll the ROCKARMOUR™ PRO parallel onto the pipe.

  3. Wrap the ROCKARMOUR™ PRO around the pipe over lapping the edges.

  4. Begin inserting connector heads on the support ties. 

  5. Position the ties on top of the pipe and begin tightening the ROCKARMOUR™ PRO onto the pipe.

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TECHNICAL DATA

*Rocks of varying size were combined to create an impact force of 50 and 75 ft. lbs. of force drops from a distance of 6 ft. The pipe coupons were coated with 0.02” thick bonded coating and were covered with one wrap of 80 mil ROCKARMOUR™ PRO protective wrap.

PROPERTY

TEST METHOD

RESULTS

Impact strength

ASTM G14 (-30F)

204 (lbs./in)

Tensile strength

ASTM D412

4270 (psi)

Elongation

ASTM D412

561 %

Tear strength

ASTM D624

741 (lbs./in)

Tear resistance

ASTM D1004

38 (lbs.)

Puncture resistance

ASTM D4833

105 (lbs.)

Volume resistivity

ASTM D4496

10 (Ohm-m)

Impact Resistance

ASTM G13 (Modified)

*No damage to pipe coating

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GIVING YOU

MORE MILES

FOR LESS

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